Most AI projects stall because the data underneath them isn't there. We build both: the sensors, PLCs and SCADA that capture the truth of your plant, and the AI that turns it into early warnings, process scores and better decisions.
Many plants still log by clipboard and chart recorder. Pure-software AI vendors can't fix that; they need clean, live data to exist first. Novaflow Group started in industrial automation and control, and Novaflow Technology builds on that foundation: we instrument the plant, integrate the PLCs and SCADA, and then put AI on top.
The result is AI that works with the equipment you already have, built by people who understand how a sterilizer, boiler, press or production line actually behaves.
Each capability is built into the Smart 365 products, or delivered as a custom AI project on top of your existing systems.
Learns the normal vibration, current and temperature signature of each asset and warns before it fails, not after.
Smart Machine · Smart ElevatorWatches every signal around the clock and flags behaviour that drifts from baseline, long before a fixed alarm would trip.
All Smart 365 productsScores every batch or cycle against the ideal profile, such as each sterilizer cycle in a palm oil mill, so quality becomes measurable.
Smart Mill 365Finds the settings and sequences that give the best yield, throughput and steam use, then turns them into decision support for operators.
Smart Mill · Smart FactoryForecasts load, warns before maximum-demand peaks and tracks carbon emissions per unit of output for ESG reporting.
Smart Energy 365A live, data-driven model of your plant for testing "what if" changes before you make them on the real line.
Custom AI projectsCamera-based AI for defect detection, safety and site monitoring, covering areas where sensors alone can't see.
Custom AI projectsA GenAI assistant that answers "why did this happen?" from your live data, SOPs and history, from the control room or on mobile.
Smart Mill 365 · CustomIn many mills, sterilizer performance still lives on chart-recorder discs and handwritten log sheets, so problems surface only after oil is lost. Smart Mill 365 streams every pressure curve live, and its AI model scores each cycle so supervisors know immediately which cycles went well and which didn't.
Handwritten logs and chart-recorder discs, checked after the fact.
Each product is a ready-built SaaS dashboard on the same Nova+ core, tailored to your site and connected to your existing equipment. They run 24/7, 365 days a year, which is where the name comes from.
A live console for the entire mill: loading ramp, sterilizers, digester and press, oil room, boiler and engine room, all on one screen and on your phone.
Factory-wide visibility from shop floor to management: production lines, machines, energy and cost in one group command centre.
Equipment-level intelligence: every critical machine, its status, output and health, so maintenance is planned rather than reactive.
Real-time energy analytics and optimisation: know where every kWh goes, and what it costs in ringgit and carbon.
Intelligent monitoring of lifts and escalators across a whole fleet. A Malaysian elevator manufacturer selected us exclusively as its IoT backbone integrator and monitoring system developer.
We connect new and existing PLCs, SCADA, meters and machines from any brand. Data flows from the panel to a centralised control room, the cloud, your phone and the AI models, without ripping anything out.
Novaflow, in strategic partnership with Shuhan Technologies, was awarded the development of an AI Blueprint & Implementation Roadmap for sewerage system management and operations for a leading wastewater utility organisation in Malaysia. We bring the same structured approach to any large operation.
Strategic collaboration: advancing AI innovation for smarter water infrastructure.
A selection of digitalisation and AI-ready projects across palm oil, water, lifts and manufacturing.
Full-process SCADA supervisory and control integration (FFB loading ramp, sterilizers, digester & press, CPO tanks, kernel plant and boiler) at the Minsawi mill in Kuala Kangsar, opened by the Minister in November 2024.
AI readiness assessment, use-case portfolio, blueprint and implementation roadmap for a national-scale wastewater operator, with Shuhan Technologies.
Designed and built cloud-based real-time monitoring with Power BI trending and a predictive maintenance alert system: amps, voltage, vibration, temperature, air quality and lift status from every unit.
Machine performance and status monitoring, OEE tracking and MES cooperation with Epicor, with data refreshed every second.
Six production lines integrated, with energy monitoring on 26 machines, digital recipes and eSOP, so every shift runs the same way and energy follows production.
SCADA database servers and workstations, PLC/HMI migration, retrofit of site instrumentation and cloud-based IoT real-time monitoring.
Book a live Smart 365 demo, or tell us the problem you'd like AI to solve. We'll show you what data you already have, what's missing, and the fastest route to a working result.